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UV Wizards is the exclusive distributor for the Curing Dynamics UV System by ETECAS. The system is usually sold with a compatible blower and blower control unit but can be customized upon order if you prefer your own air supply solution.

UV System Capabilities

The system will be in new condition and capable of curing pipe measuring 6 inches to 24 inches. This includes a standard 8-bulb light train and 1,000 feet of cable. A forward-facing camera is mounted to the front of the light train and a rear-facing camera is integrated into the cable plug.

  • 6-24” Pipe Diameter Curing
  • 1,000 feet cable
  • Front Camera
  • Rear Camera

Included In Your Order

Your order will consist of 4 major components, additional supporting equipment, tools and spares.

Major Components

  • Integrated Cable Drum
  • Standard Light Train (6” – 24”)
  • Blower
  • Blower Control Unit
  • Supporting Equipment
  • End Cans
  • Top Roller & Spindle
  • Air Pressure Hose
  • Tools
  • Spare Parts

Integrated Cable Drum
The Integrated Cable Drum contains the cable reel with 1,000 feet of cable, PLC (data backup), and control system. The PLC featured in the system acts as a data backup, storing all project data. In the scenario where data cannot be retrieved from the system PC, the PLC can be connected to the internet and accessed remotely for retrieval of project data. This is a critical fail-safe feature.

Standard Light Train
The Standard Light Train is designed for applications of 6” to 24” pipe. It is a modular system that can be separated into 2 segments of 4 train cars. Each car includes a single bulb. This design allows for easier maneuverability and maintenance. All bulbs are capable of 400 watt or 650 watt output. On the front of the light train is a removeable heat resistant camera.

Large Light Train (Available for Rent, Optional Purchase Item)
Available for rent, or as an optional purchase item is a Large Light Train. It is designed for applications of 30” to 48” pipe and can be connected to the integrated cable drum without any modifications. The Large Light Train system includes just 4 cars, each with 2 bulbs. Each bulb can produce 1,000 watts or 1,500 watts depending upon the selection made via the Integrated Cable Drum. On the front of the light train is a removeable heat resistant camera, with the rear camera remaining in the cable plug.

Available for rent, or as an optional purchase item is a Large Light Train. It is designed for applications of 30” to 48” pipe and can be connected to the integrated cable drum without any modifications. The Large Light Train system includes just 4 cars, each with 2 bulbs. Each bulb can produce 1,000 watts or 1,500 watts depending upon the selection made via the Integrated Cable Drum. On the front of the light train is a removeable heat resistant camera, with the rear camera remaining in the cable plug.

Blower
The Becker Blower can produce up to 900 mbar of pressure. Blowers are preferred over compressors since they are designed to generate large volumes of air at relatively low pressure. A air drying system to remove oil is not necessary with a blower.

Blower Control Unit
The Blower Control Unit allows for convenient and exact regulation of air pressure. The key to a successful cure is a properly calibrated liner. Every control unit is paired with the exact blower from your purchase so that they work together most efficiently. A touch panel offers easy adjustments to air pressure.

End Cans
Supporting equipment includes the end cans that are necessary for inflating of the liner. Each pair of end cans include a connection for the blower as well as a hose for monitoring air pressure. Two pairs of grommets are included which allow the cable and rope to pass through the cans. The grommets are installed in the cans after both the light train and rope have been inserted into the liner.

  • Standard Light Train
    • 6” End Cans (Standard Light Train)
    • 8” End Cans (Standard Light Train)
    • 12” End Cans (Standard Light Train)
    • 18” End Cans (Standard Light Train)
    • 24” End Cans ((Standard Light Train)
  • Optional Large Light Train
    • 32” End Cans (Large Light Train)
    • 40” End Cans (Large Light Train
    • 48” End Cans (Large Light Train)

Rollers & Spindles
The system includes a top roller and a manhole spindle

Air Pressure Hose
An air pressure hose is included. This hose is connected to the cable drum and an end can so that pressure can be accurately monitored.

Tools
A set of Wera screw drivers and other miscellaneous wrenches will be included.

Spares
The following spare parts will be included with the system.

  • 1 @ 400-650 watt bulbs (Standard Light Train)
  • 1 @ Spare Wheel per each Wheelset Size

Warranty

A 1-year warranty will cover any manufacturing defects in parts. Any related labor or shipping is not included.


System Requirements

The Integrated Cable Drum and Becker Blower require 3 phase 480 Volt 60 Hz electrical input. At least 30 KW must be supplied with consumption nearly equally split between the drum and blower.


Initial Set-up & Training

A 1-week initial set-up and training period is included. Purchaser is required to provide the necessary Air Fare and Lodging. It is recommended that technical staff attend this session in order to be trained on the maintenance and technical specifications of the system.

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